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Complete guide to diagnostic insulation testing above 1 kV
Complete guide to diagnostic insulation testing above 1 kV (photo credit: MARUF KHAN via Youtube)

How insulation resistance is measured?

Insulation tester is a portable instrument that provides a direct reading of insulation resistance in ohms, megohms, gigohms, or teraohms (depending on the model chosen) regardless of the test voltage selected. For good insulation, the resistance usually reads in the megohm or higher range. The Megger insulation tester is essentially a high-range resistance meter (ohmmeter) with a built-in DC generator.

The instrument’s generator, which can be hand-cranked, battery or line-operated, develops a high DC voltage that causes several small currents through and over surfaces of the insulation being tested.

The total current is measured by the ohmmeter, which has an analog indicating scale, digital readout or both.

Insulation tester connection to cable
Figure 1 – Insulation tester connection to cable

Connecting your Insulation Tester

With modern insulating materials there is little, if any, difference in the reading obtained, regardless of which way the terminals are connected.

However, on older insulation, a little known phenomenon called Electroendosmos is causes the lower reading to be obtained with the positive terminal connected to the grounded side of the insulation being tested.

If testing an underground cable, the positive terminal would normally be connected to the outside of the cable since this will be grounded by contact with the soil, as shown in Figure 1 above. Please note that you do not connect directly to the insulation but rather to the cable’s neutral or ground.

Title:A Guide To Diagnostic Insulation Testing Above 1 kV – MEGGER
Format:PDF
Size:1.40 MB
Pages:36
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A Guide To Diagnostic Insulation Testing Above 1 kV - MEGGER
A Guide To Diagnostic Insulation Testing Above 1 kV – MEGGER

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6 Comments


  1. K K Murty
    Jun 15, 2017

    Dear Mr Advard
    I appreciate your thought to have posted this topic which is so important in accessing the Insulation property of an equipment.This appears to be more important to the Transformer Engineers,Ssince it differenciates between solid and liquid insulation.Regards. K.K.Murty,Jabalpur INDIA


  2. Avijit Biswas
    Jan 30, 2017

    Thanks for sharing information that is actually helpful. Thanks for sharing for me. Good day!”


  3. Edd
    Nov 22, 2015

    I try how many time to open using your mention website, still it doesn’t work, kindly re-fix the download link for this complete guide insulation test above 1Kv.

    Thanks.

    Edd

    • Edvard
      Edvard
      Nov 22, 2015

      Link works, this guide has been downloaded thousands of times so far. I really don’t know what could be wrong. Maybe some restrictions by your ISP…


  4. Ivan
    Nov 09, 2015

    Hello – please repair your download link. It doesn’t seem to be working for the Complete guide to diagnostic testing.

    Thank you

    • Edvard
      Edvard
      Nov 09, 2015

      I just checked and it works fine. Copy the URL ‘http://electrical-engineering-portal.com/download-center/books-and-guides/power-substations/insulation-testing-above-1kv’ in new tab of your browser and try again.

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