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Heating of the Dry-type Transformer
Heating of the Dry-type Transformer (on photo Trihal Dry-type Transformer 1600kVA 10/0,42kV by Schneider Electric)

Transformer Classifications

Although transformers can be classified by core construction (shell or core type), the more functional types of standardized classifications are based on how the transformer is designed for its specific application, and how the heat created by its losses is dissipated.

There are several types of insulating media available.

Two basic classifications for insulating media are:

  1. Dry-type and
  2. Liquid filled

We will talk here about heating of the dry-type transformers with occasionally comparison with oil type transformer.


What About Dry-type Transformer?

Dry-type transformers depend primarily on air circulation to draw away the heat generated by the transformer’s losses.

Air has a relatively low thermal capacity When a volume of air is passed over an object that has a higher temperature, only a small amount of that object’s heat can be transferred to the ah’ and drawn away.

Liquids, on the other hand, are capable of drawing away larger amounts of heat.

Air cooled transformers, although operated at higher temperatures, are not capable of shedding heat as effectively as liquid cooled transforms.

This is further complicated by the inherent inefficiency of the dry-type transformer. Transformer oils and other synthetic transformer fluids are capable of drawing away larger quantities of excess heat.

Dry-type transformers are especially suited for a number of applications. Because dry-type transformers have no oil, they can be used where fire hazards must be minimized. However, because dry-type transformers depend on air to provide cooling, and because their losses are usually higher, there is an upper limit to their size (usually around 10,000 kVA, although larger ones are constantly being designed).

Also, because oil is not available to increase the dielectric strength of the insulation, more insulation is required on the windings, and they must be wound with more clearance between the individual turns.

Trihal - Dry-type transformer 1600 kVA 10/0,42kV connected to busbar system Canalis KTA 2500A (Schneider Electric)
Trihal – Dry-type transformer 1600 kVA 10/0,42kV connected to busbar system Canalis KTA 2500A (Schneider Electric)

Dry-type transformers can be designed to operate at much higher temperatures than oil-tilled transformers (temperature rises as high s 150 °C).

Although oil is capable of drawing away larger amounts of heat, the actual oil temperature must be kept below approximately 100 “C to prevent accelerated breakdown of the oil.

Because of the insulating materials used (glass, paper, epoxy, etc.) and the use of air as the cooling medium, the operating temperatures of dry-type transformers are inherently higher. It is important that adequate ventilation be provided. A good rule of thumb is to provide at least 20 square feet of inlet and outlet ventilation in the room or vault for each 1,000 kVA of transformer capacity.

If the transformer’s losses are known, an air volume of 100 cfm (cubic feet per minute) for each kW of loss generated by the transformer should be provided. Dry-type transformers can be either self- cooled or forced-air cooled.
A self-cooled dry-type transformer is cooled by the natural circulation of air through the transformer case.

The cooling class designation for this transformer is AA. This type of transformer depends on the convection currents created by the heat of the transformer to create an air flow across the coils of the transformer.


Often, fans will be used to add to the circulation of air through the case. Louvers or screened openings are used to direct the flow of cool air across the transformer coils. The kVA rating of a fancooled dry-type transformer is increased by as much as 33 percent over that of a self-cooled dry-type of the same design.

The cooling class designation for fan cooled or air blast transformers is FA. Dry-type transformers can be obtained with both self-cooled and forced air-cooled ratings. The designation for this type of transformers is ANFA.

Many other types of dry-type transformers are in use, and newer designs are constantly being developed. Filling the tank with various types of inert gas or casting the entire core assemblies in epoxy resins are just a few of the methods currently is use.

Two of the advantages of dry-type transformers are that they have no fluid to leak or degenerate over time, and that they present practically no fire hazard. It is important to remember that dry-type transformers depend primarily on their surface area to conduct the heat away from to core. Although they require less maintenance, the core and case materials must be kept clean.

A thin layer of dust or grease can act as an insulating blanket, and severely reduce the transformer’s ability to shed its heat.


Construction of Dry-Type Power Transformers (VIDEO)


Resource: Power transformer maintenence and acceptance testing

About Author //

author-pic

Edvard Csanyi

Edvard - Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV high power busbar trunking (<6300A) in power substations, buildings and industry fascilities. Designing of LV/MV switchgears.Professional in AutoCAD programming and web-design.Present on

6 Comments


  1. rishi
    Dec 09, 2015

    Can i know How to limit of temperature rise down while using Cooling Duct like Epoxy Dogbone(duct) between layes of Winding.
    I want to know Calculations.


  2. Mark Hanson
    Nov 12, 2015

    What is the recommended fan setting on a classAA/FA 1000KVA dry type transformer. Currently the fan is set at 190C which I think is too high (alarm 200 & trip is 210)


  3. Majlos
    Jun 18, 2015

    Core trip 160 Celsius.


  4. arnulfo n. geganto
    Sep 24, 2014

    Sir,

    May i know the maximum allowable operating core temperature of the cast resin dry type transformer. Product manuals only specified winding temperature except the core. Thanks.

  5. […] tolerate. Ratings can be increased by reducing core and copper losses, by increasing the rate of heat dissipation (better cooling), or by improving transformer insulation so it will withstand higher […]

  6. […] loss. (See the example calculation below).Proper ventilation in the transformer room will grant the expected useful life and stable operation either on continuous regime or under momentary overloads.Figure 1 – Natural […]

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