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Philosophy of a good protection settings for machines and plants

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The objectives of the protection system are: to limit damage to people and to the plant, permit different service conditions, guarantee maximum service continuity for the plant not affected by faults and activate the automatisms provided.

Philosophy of a good protection settings for machines and plants
Philosophy of a good protection settings for machines and plants (on photo: ABB's protecion relay REF542plus)

The protection relays are normally provided for different objectives and aims. In some cases a protection relay is used with the aim of activating automatisms to manage the electric network.

Protection settings & characteristics

The six most important characteristics of the protection system of an electric network are:

  1. Dependence: it can be called on to work after either a short or long period after installation. In any case, it must work when it is called on to operate;
  2. Safety: it must not operate when is not required (it must not operate during transients). It must allow the various service conditions and activate the automatisms provided;
  3. Selectivity: it must operate only and when necessary, guaranteeing maximum service continuity with minimum disconnection of the network;
  4. Speed: represented by the minimum fault time and by damage to the machinery;
  5. Simplicity: measured by the number of pieces of equipment needed to protect the network;
  6. Economy: assessed as the cost of the protection system in relation to the cost of malfunctioning.

The protection system is the ensemble of the instrument transformers and the relays with adequate settings. The relay is only one of the components making up the protection system.

Selection of the type of function and of the functions required to adequately protect a machine or a plant must be made on the basis of:

  • Standards;
  • Interface with the external network;
  • Acceptable risk (consequences of the fault);
  • Short-circuit currents (maximum and minimum);
  • Status of the neutral;
  • Presence of self-production in plant;
  • Coordination with the existing system;
  • Configurations and network running criteria;
  • Practices.

The aim is to achieve the best technical-economic compromise which allows adequate protection against “faults” with “significant” probability and to verify that the investment is commensurate with the importance of the plant.

Protection types and applications

The electric protections are of different types and have different applications:

  • Zone protections (e.g. differential or with impedance);
  • Machine protections (e.g. reverse power);
  • Selective protections (e.g. overcurrent);
  • Non-selective protections (e.g. undervoltage, frequency);
  • Protections in support (e.g. fuses, overcurrent, undervoltage);
  • Interface protections (e.g. undervoltage protections; under/over and rate of change of frequency; overcurrent for disconnection between the plant network and the utility network);
  • Protections for making automatisms (e.g. synchronism check).

The criterion which is followed when the setting of a protection is calculated is to efficaciously protect the machine or plant and then look for trip selectivity. Trip selectivity means isolating the smallest area of plant in the case of a fault in the shortest time possible (selectivity) and then to ensure a reserve (back-up) in the case of failure of the primary protection.


Selectivity criteria

There are various different selectivity criteria which can be used in plants:

  1. Time selectivity
  2. Current selectivity
  3. Differential protection and distance protection selectivity
  4. Logical selectivity
  5. Study of protection coordination

1. Time selectivity

Time type of selectivity is obtained by graduating the trip times of the protections (time discrimination or time selectivity) so that the relay closest to the fault trips in a shorter time compared to the ones further away.

The protection settings are calculated assigning increasing times starting from the user as far as the energy sources. With this criterion only the part of plant affected by the fault is eliminated.

This criterion has the serious disadvantage that the times for eliminating the fault cannot in any case be too long because:

  1. The materials do not support faults for long times;
  2.  In the presence of a short-circuit there is a voltage drop (with, for example, consequent possible stoppage of low voltage loads due to de-excitation of the contactors);
  3. The longer the short-circuit remains supplied, the greater the damage created at the point of the fault is (with serious consequences as well, such as fires, etc.).
Time selectivity
Time selectivity

With regard to time graduation, this must take into account the characteristics of the apparatus present in the plant, and in the specific case of the medium voltage networks:

  • Opening time of the medium voltage circuit breakers: ≈ 60 ms
  • Inertia time of the protections: ≈ 20 ms
  • Maximum timed trip error: ≈ 60 ms
  • Safety margin: ≈ 50-100 ms

from which a graduation of about 200-250 ms between two protections in series is necessary

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2. Current selectivity

Current type of selectivity is obtained by graduating the trip threshold of the protections to current values higher than those which can involve the load side protections (current discrimination or current selectivity). This can easily be made when an impedance of significant (typically a transformer or a reactance) is provided between two protections in series.

Current selectivity between the two protections is calculated by setting the supply side protection over the overcurrent which may involve the load side protection.

With this setting it is not necessary to introduce delay times between the two protections, and the supply side protection can be of instantaneous type since it only trips for faults in the part of plant included between the two protections.

Current selectivity
Current selectivity

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3. Differential protection and distance protection selectivity

This kind of selectivity exploits the first law of Kirchoff at the node, i.e. the sum of the currents in a node must be equal to zero, if the summation of the currents is different from zero it means there is a fault.

The most well-known application is with the differential relays (of transformer, generator, cable, motor, busbar, etc.).

With this criterion, the protection only identifies faults inside the component which is entrusted to it and consequently no selectivity control with other protections in the network is necessary and the trip can be of instantaneous type.

This selectivity criterion finds full application in high voltage as well, in setting the under-impedance (or distance) protections which only identify faults in the area of their competence.

Differential protection and distance protection selectivity
Differential protection and distance protection selectivity

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4. Logical selectivity

Logical selectivity, also known as zone selectivity, is a selectivity criterion which was only introduced recently with the advent of digital protections. This selectivity criterion can be applied both to the overcurrent protections which identify phase faults, and to the overcurrent protections which identify gound faults.

The trip logic of the protections foresees that each protection involved in the fault sends a locking signal to the protection/s placed immediately to the supply side, preventing tripping.

The protection closest to the fault is not locked by any load side protection and consequently on expiry of its own trip time it commands opening of the switching part, isolating the fault selectively.

Logical selectivity
Logical selectivity

Logical type selectivity allows trip times to be reduced and full selectivity to be obtained in any case. The protections must be interconnected to allow the changeover of locks and consents (by means of pilot conductors and not by means of supervision systems which have incompatible response times) to allow correct operation. If the protections were not interconnected, there would be rapid tripping of all the protections run through by the fault current.

To guarantee correct operation of logical selectivity between the protections, it is necessary to introduce a short time delay to allow the protections the correct changeover (sending and/ or acquisition) of the locking signals.

In general, when logical selectivity is active, other overcurrent, phase and ground thresholds not subject to logical locks are also provided in back-up.

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5. Study of protection coordination

Installing protections in a network and not setting them suitably is the same as not installing the protection system. The protection system is really only such if the protection functions necessary are provided and these are suitably set.

The protection coordination study or selectivity study has the following objective: to ensure that in the case of a fault or overload in a component the electric network, it is only and exclusively that component which is eliminated from service and not other machines or parts of the plant.

The protection coordination study basically consists of setting tables for the protections and selectivity diagrams (in bilogarithmic scale) where what the trip sequence of the network protections is highlighted for each current value which involves the circuit.

To work out a correct protection coordination study, some fundamental factors must be taken into account, such as:

FACTOR #1The study must be based on the short-circuit currents. It must be remembered that the protection is inserted in a circuit and therefore the current which it can measure is only the one which passes through that circuit (it can be also be much lower than the short-circuit overcurrent of the switchgear the circuit is connected to).

FACTOR #2 – For ground protections with isolated neutral or grounded by means of a limiting impedance, an independent selectivity diagram must be provided for phase or ground protections.

Vice versa, in the case of solidly grounded neutral, since the ground fault current is of the same order size of the polyphase fault current, the selectivity curve of the phase and ground protections must be compared on the same sheet.

FACTOR #3 – The tolerability of the various components of the plant must be indicated in the selectivity diagrams to check that they are adequately protected. For example, the withstand of the transformers or of the cables.

FACTOR #4 – Where particular service criteria of the plant require it, it is necessary for the trip curves of the voltage relay to be given as well in the selectivity diagrams to demonstrate trip selectivity between current and voltage protections.

FACTOR #5 – For the direct low voltage protections the trip curves corresponding to the operating times of the protection are given in the selectivity diagrams, which coincide with the circuit breaker times.

For medium or high voltage protections (therefore for indirect relays) the relay trip curves are generally given in the coordination diagrams to which the circuit-breaker operating time is obviously added in order to obtain the total time for eliminating the fault, so the two families of curves are not homogeneous.

Particular attention must paid in the protection coordination study to verifying that the protections do not cause unwanted trips. The latter are, in fact, often more devastating than a normal trip of the protections since, not finding faults in the network the operator does not know how and within what time to resume service.

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Reference // Protection criteria for MV networks by ABB

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About Author

author-pic

Edvard Csanyi

Edvard - Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations, commercial buildings and industry fascilities. Professional in AutoCAD programming. Present on

3 Comments


  1. Ronaldo Rossi
    Jun 22, 2017

    Excellent summary of Introduction to Protection Systems. Congratulations.

    Best regards.


  2. Ali CHAFEI
    Jun 09, 2017

    Hi edvard
    We can add an arc flash protection relay from vamp or siemens or…in the aim to limit the current fault impact…it is based on lighting analog sensors to provide a quick response
    In fact in sole cases there is some delays caused by the logical selectivity
    Regards
    Ali


  3. Nestor Escala
    Jun 09, 2017

    Philosophy of a good protection settings for machines and plants

    Excellent!

    best regards

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