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The basics of primary distribution circuits (substation branches, feeders…)

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Typical distribution circuit

Distribution circuits come in many different configurations and circuit lengths. Most share many common characteristics. Figure 1 shows a typical distribution circuit, and Table 1 shows typical parameters of a distribution circuit.

High voltage power substation on Swan Island
High voltage power substation on Swan Island (photo credit: Shawn Tracy via Flickr)

A feeder is one of the circuits out of the substation. The main feeder is the three-phase backbone of the circuit, which is often called the mains or mainline. The mainline is normally a modestly large conductor such as a 500- or 750-kcmil aluminum conductor.

Utilities often design the main feeder for 400 A and often allow an emergency rating of 600 A. Branching from the mains are one or more laterals, which are also called taps, lateral taps, branches, or branch lines. These laterals may be single-phase, two- phase, or three-phase.

The laterals normally have fuses to separate them from the mainline if they are faulted.

Typical distribution substation with one of several feeders shown
Figure 1 – Typical distribution substation with one of several feeders shown

The most common distribution primaries are four-wire, multi-grounded systems: three-phase conductors plus a multigrounded neutral. Single-phase loads are served by transformers connected between one phase and the neutral.

The neutral acts as a return conductor and as an equipment safety ground (it is grounded periodically and at all equipment).

Table 1 – Typical Distribution Circuit Parameters

Most common valueOther common values
Substation characteristics
Voltage12.47 kV4.16, 4.8, 13.2, 13.8, 24.94, 34.5 kV
Number of station transformers21 – 6
Substation transformer size21 MVA5 – 60 MVA
Number of feeders per bus41 – 8
Feeder characteristics
Peak current400 A199 – 630A
Peak load7 MVA1 – 15 MVA
Power factor0.98 lagging0.8 lagging / 0.95 leading
Number of customers40050 – 5000
Length of feeder mains4 mi2 – 15 mi
Length including laterals8 mi4 – 25 mi
Area covered25 mi20.5 – 500 mi2
Mains wire size500 kcmil4/0 – 795 kcmil
Lateral tap wire size1/0#4-2/0
Lateral tap peak current25 A5 – 50 A
Lateral tap length0.5 mi0.2 – 5 mi
Distribution transformer size (1ph)25 kVA10 – 150 kVA

A single-phase line has one phase conductor and the neutral, and a two-phase line has two phases and the neutral. Some distribution primaries are three-wire systems (with no neutral). On these, single-phase loads are connected phase to phase, and single-phase lines have two of the three phases.

There are several configurations of distribution systems. Most distribution circuits are radial (both primary and secondary).

Radial circuits have many advantages over networked circuits including:

  1. Easier fault current protection
  2. Lower fault currents over most of the circuit
  3. Easier voltage control
  4. Easier prediction and control of power flows
  5. Lower cost

Distribution primary systems come in a variety of shapes and sizes (Figure 2). Arrangements depend on street layouts, the shape of the area covered by the circuit, obstacles (like lakes), and where the big loads are.

A common suburban layout has the main feeder along a street with laterals tapped down side streets or into developments.

Figure 2 - Common distribution primary arrangements
Figure 2 – Common distribution primary arrangements

Radial distribution feeders may also have extensive branching – whatever it takes to get to the loads. An express feeder serves load concentrations some distance from the substation. A three-phase mainline runs a distance before tapping loads off to customers.

With many circuits coming from one substation, a number of the circuits may have express feeders. Some feeders cover areas close to the substation, and express feeders serve areas farther from the substation.

For improved reliability, radial circuits are often provided with normally open tie points to other circuits as shown in Figure 3. The circuits are still operated radially, but if a fault occurs on one of the circuits, the tie switches allow some portion of the faulted circuit to be restored quickly.

Normally, these switches are manually operated, but some utilities use automated switches or reclosers to perform these operations automatically.

Two radial circuits with normally open ties to each other
Figure 3 – Two radial circuits with normally open ties to each other

A primary-loop scheme is an even more reliable service that is sometimes offered for critical loads such as hospitals. Figure 4 shows an example of a primary loop. The key feature is that the circuit is “routed through” each critical customer transformer.

If any part of the primary circuit is faulted, all critical customers can still be fed by reconfiguring the transformer switches.

Primary-loop systems are sometimes used on distribution systems for areas needing high reliability (meaning limited long-duration interruptions). In the open-loop design where the loop is left normally open at some point, primary-loop systems have almost no benefits for momentary interruptions or voltage sags. They are rarely operated in a closed loop.

Primary loop distribution arrangement
Figure 4 – Primary loop distribution arrangement

A widely reported installation of a sophisticated closed system has been installed in Orlando, FL, by Florida Power Corporation. An example of this type of closed-loop primary system is shown in Figure 4.

Faults on any of the cables in the loop are cleared in less than six cycles, which reduces the duration of the voltage sag during the fault (enough to help many computers). Advanced relaying similar to transmission-line protection is necessary to coordinate the protection and operation of the switchgear in the looped system.

The relaying scheme uses a transfer trip with permissive over-reaching (the relays at each end of the cable must agree there is a fault between them with communications done on fiberoptic lines).

A backup scheme uses directional relays, which will trip for a fault in a certain direction unless a blocking signal is received from the remote end (again over the fiberoptic lines).

Example of a closed-loop distribution system
Figure 5 – Example of a closed-loop distribution system

Critical customers have two more choices for more reliable service where two primary feeds are available. Primary selective and secondary selective schemes both are normally fed from one circuit (see Figure 5 above).

So, the circuits are still radial. In the event of a fault on the primary circuit, the service is switched to the backup circuit. In the primary selective scheme, the switching occurs on the primary, and in the secondary selective scheme, the switching occurs on the secondary. The switching can be done manually or automatically, and there are even static transfer switches that can switch in less than a half cycle to reduce momentary interruptions and voltage sags.

Today, the primary selective scheme is preferred mainly because of the cost associated with the extra transformer in a secondary selective scheme.

The normally closed switch on the primary-side transfer switch opens after sensing a loss of voltage. It normally has a time delay on the order of seconds – enough to ride through the distribution circuit’s normal reclosing cycle. The opening of the switch is blocked if there is an overcurrent in the switch (the switch doesn’t have fault interrupting capability). Transfer is also disabled if the alternate feed does not have proper voltage.

The switch can return to normal through either an open or a closed transition. In a closed transition, both distribution circuits are temporarily paralleled.

Reference // Electric power distribution equipment and systems / T.A. Short (Purchase at Amazon)

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Edvard Csanyi

Edvard - Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations, commercial buildings and industry fascilities. Professional in AutoCAD programming. Present on