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The Good Old Electromechanical Protective Relay
The Good Old Electromechanical Protective Relay (on photo: GE’s first innovation is this induction disk electromechanical protection relay. They’ve come a long way since 1910 – by MEDI Ontario @ Flickr)

History of Relay

This is the first generation oldest relaying system and they have been in use for many years. They have earned a well-deserved reputation for accuracy, dependability, and reliability.

There are two basic types of operating mechanisms:

  1. Electromagnetic-attraction relay and
  2. Electromagnetic-induction relay

Measuring Principles

The electromechanical protective relay converts the voltages and currents to magnetic and electric forces and torques that press against spring tensions in the relay.

The tension of the spring and taps on the electromagnetic coils in the relay are the main processes by which a user sets in a relay.


Function of Relay

These relays are usually instantaneous in action, with no intentional time delay, closing as soon after pickup as the mechanical motion permits. We can add time delay by means of a bellows, dashpot, or a clockwork escapement mechanism.

However, the timing accuracy is considerably less precise than that of induction type relays.

As such, users seldom choose these relays with time delay in switchgear applications.

Electromechanical Relays can operate with either AC or DC on the coils. Therefore, the DC component of an asymmetrical fault definitely affects these relays using this principle.

Most relays come enclosed in a semi flush-mounting draw out case. Installers typically install relays usually on the door of the switchgear cubicle. They bring sensor and control wiring to connections on the case. The relay inserts into the case and connects by means of small switches or a bridging plug, depending on the manufacturer.

As such, we can disconnect and withdraw it from the case without disturbing the wiring. When the relay is disconnected, the current transformer (CT) connections in the case are automatically shorted to short circuit the CT secondary winding and protect the CT from over voltage and damage.


Operation of Electromagnetic-attraction Relay

Figure shows a typical electromechanical relay. An input voltage is applied to the coil mechanism. The input voltage magnetizes the core which pulls the arm towards it. This action causes the output contacts to touch, closing the load circuit.

When the input voltage is removed, the spring lever will push the contacts away from each other, breaking the load circuit connection.

Operation of Electromagnetic-attraction Relay
Operation of Electromagnetic-attraction Relay

Operation of Electromagnetic-Induction Relay

Induction relays are available in many variations to provide accurate pickup and time-current responses for a wide range of simple or complex system.

They are actually like induction motors. On the relay, the moving element (rotor) is usually a metal disk, although sometimes it’s a metal cylinder or cup. The stationary part (stator) is one or more integral electromagnets, with current or potential coils inducing currents in the disk, causing it to rotate.

Until the rotational forces are great enough to turn the disk and bring its moving contact against the stationary contact, a spring restrains the disk motion.

Induction-type overcurrent relay
Close-up of an induction-type overcurrent unit, showing the disc rotor and drag magnet

This closes the circuit the relay is controlling. The greater the sensed fault, the greater the current in the coils, and the faster the disk rotates.

A calibrated adjustment called the time dial sets the spacing between the moving and stationary contacts; this varies the operating time of the relay from fast (contacts only slightly open) to slow (contacts nearly a full disk revolution apart).

Reset action begins upon removing the rotational force, either by closing the relay contact that trips a breaker or by otherwise removing the malfunction the relay is sensing. The restraining spring resets the disk to its original position. The time required to reset depends on the type of relay and the time-dial setting (contact spacing).

Most electromechanical Relays are typically rated for minimum input to output isolation voltages of 1500 to 2000 VAC.

Limitations of Electromagnetic relays

  1. Low speed of operation.
  2. Change in characteristics over a period due to ageing effect.
  3. Component failure leading to relay failure.
  4. Relay is Bulky: Because there are internal mechanical components with physical dimension restraints, the package size of an electromechanical Relay can limit the size of a PCB design Excessive power consumption.
  5. Imposes high burden on CT
  6. No fault data available except phase indication.
  7. Inherent in its design, the Electromechanical Relay must make mechanical contacts in order to switch a load. At the point of these contacts, oxidation breakdown occurs over extended life cycling (typically 106 operations), and the relay will need to be replaced.
  8. When an electromechanical Relay is activated, bounce occurs at the contact site. Bounce creates a window of time where the load circuit is flickering between open and closed, a condition which may need to be considered in load design.
  9. Isolation voltage is another area where Electromechanical Relays are limited.

References

  • Handbook of Switchgear –Bhel
  • Digital/Numerical Relays -T.S.M. Rao

About Author //

author-pic

Jignesh Parmar

jiguparmar - Jignesh Parmar has completed M.Tech (Power System Control) ,B.E(Electrical). He is member of Institution of Engineers (MIE),India. Membership No:M-1473586.He has more than 13 years experience in Transmission -Distribution-Electrical Energy theft detection-Electrical Maintenance-Electrical Projects (Planning-Designing-Technical Review-coordination -Execution). He is Presently associate with one of the leading business group as a Deputy Manager at Ahmedabad,India. He has published numbers of Technical Articles in "Electrical Mirror", "Electrical India", "Lighting India", "Industrial Electrix"(Australian Power Publications) Magazines. He is Freelancer Programmer of Advance Excel and design useful Excel base Electrical Programs as per IS, NEC, IEC,IEEE codes. He is Technical Blogger and Familiar with English, Hindi, Gujarati, French languages. He wants to Share his experience & Knowledge and help technical enthusiasts to find suitable solutions and updating themselves on various Engineering Topics.

10 Comments

  1. […] For several years, the increased application of solid-state devices for protective relaying and control and for electronic equipment, such as audio tones, carrier and microwave equipment, event recorders, and supervisory control equipment, in EHV substations has resulted in many equipment failures. Many of these failures have been attributed to transients or surges in the control circuits connected to the solid-state devices. Failures due to transients or surges have been experienced even with conventional electromechanical devices. […]


  2. Ahmed
    Mar 11, 2015

    How to cpntrol the speed or the operating time of induction relay ?


  3. Nathan Sharp
    Sep 01, 2014

    I found a great online resource to browse and compare similar products: http://www.directindustry.com/industrial-manufacturer/relay-64634.html

  4. […] Overview Of Control (Ice Cube) Relays – Photo by Moose Trading, LLC; moosetrading.comIntroductionAn electromechanical relay is an electrical switch actuated by an electromagnet coil. As switching devices, they exhibit […]

  5. […] in previously published technical articles:Using Protective Relay For Fighting Against FaultsThe Good Old Electromechanical Protective RelayThe Solid State Relay (Static Relay) OverviewFew Words About Digital Protection RelayFlexibility and […]

  6. […] are used for the transformation of high and medium voltage to low voltage, flanked by specific protective devices and control systems, which constitute the low voltage distribution substations.A distribution […]

  7. […] superseded within the next five years by numerical relays.By the mid-1990s the solid state and electromechanical relay had been mostly replaced by digital relay in new construction. In distribution applications, the […]

  8. […] relays have been designed to replace almost all the functions which were being achieved earlier by electromechanical relays. Measuring principles […]


  9. richxtlc
    Dec 18, 2012

    I would have to question the need to replace a relay after 106 operations. I have calibrated relays that were 50 years old (in the 1980’s) that still maintained their calibration of +/- 5% of pu and +/-5% timepoint.

    Proper maintenance of these relays will keep them in-service for many years of useful operation. The micorprocessor based relays of today have a distinct advantage over the electromechanical relays as they require far less maintenance (usually only operational tests) and multiple relays can be placed in a single 19″ package. The only disadvantage is that you have all your eggs in one basket, if one component fails, you must replace the entire relay.

    As far as contact bounce, I have never seen a relay contact that failed to trip its output device on the first shot. The only time that I witnessed a contact bounce that failed to operate the output device is during testing when we we establishing the actual pickup point.

    This was due to the extremely low current applied to the relay. During a fault these relays functioned properly.


    • Eno Ohwofasa
      Sep 21, 2016

      Hello,
      Please what are possible equipment that can be put to use in the calibration of electromechanical relays.

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