Why I Prefer Busbar Trunking Systems More Than Cables
Why I Prefer Busbar Trunking Systems More Than Cables

Planning concept for power supply //

When a planning concept for power supply is developed, it is not only imperative to observe standards and regulations, it is also important to discuss and clarify economic and technical interrelations (cables and/or busbar trunking systems depending on situations).

The rating and selection of electric equipment, such as distribution boards and transformers, must be performed in such a way that an optimum result for the power system as a whole is kept in mind rather than focusing on individual components.

The most important is that all components must be sufficiently rated to withstand normal operating conditions as well as fault conditions.

Further important aspects to be considered for the creation of an energy concept are //

  • Type, use and shape of the building (e.g. high-rise/low-rise building, multi-storey building)
  • Load centers and possible power transmission routes and locations for transformers and main distribution boards
  • Building-related connection values according to specific area loads that correspond to the building’s type of use
  • Statutory provisions and conditions imposed by building authorities
  • Requirements of the power distribution network operator
The result will never be a single solution. Several options must be assessed in terms of their technical and economic impacts.

The following requirements are the main points of interest //

  • Easy and transparent planning
  • Long service life
  • High availability
  • Low fire load
  • Flexible adaptation to changes in the building

Most applications suggest the use of suitable busbar trunking systems to meet these requirements.

For this reason, engineering companies increasingly prefer busbar trunking to cable installation for power transmission and distribution. The most common busbar trunking systems ratings are from 25 A to 6,300 A.

Planning Notes

Considering the complexity of modern building projects, transparency and flexibility of power distribution are indispensable requirements. In industry, the focus is on continuous supply of energy as an essential prerequisite for multi-shift production.

Busbar trunking systems meet all these requirements on efficient power distribution by being easily planned, quickly installed and providing a high degree of flexibility and safety.

The five main advantages of busbar trunking systems are //

  1. Straightforward network configuration
  2. Low space requirements
  3. Easy retrofitting in case of changes of locations and consumer loads
  4. High short-circuit strength and low fire load
  5. Increased planning security

Power transmission

Power from the transformer to the low voltage switchgear is transmitted by suitable components in the busbar trunking system. These components are installed between transformer and main distribution board, then branching to sub-distribution systems.

Trunking units without tap-off points are used for power transmission. These are available in standard lengths. Besides the standard lengths, the customer can also choose a specific length from various length ranges to suit individual constructive requirements.

Busbar trunking power transmission
Busbar trunking power transmission (on photo: Power substation in government office building, Italy; credit:

Power distribution

Power distribution is the main area of application for busbar trunking systems. This means that electricity cannot just be tapped from a permanently fixed point as with a cable installation. Tapping points can be varied and changed as desired within the entire power distribution system.

In order to tap electricity, you just have plug a tap-off unit on the busbar at the tap-off point. This way a variable distribution system is created for linear and / or area-wide, distributed power supply.

Busbar tap-off (Sivacon 8PS)
Busbar tap-off (Sivacon 8PS)

Tap-off points are provided on either or just one side on the straight trunking units. For each busbar trunking system, a wide range of tap-off units is available for the connection of equipment and electricity supply.

Table 1 – Cable / Busbar comparison

Planning, calculationHigh determination and calculation expense, the consumer locations must be fixedFlexible consumer locations, only the total load is required for the planning
Expansions, changesHigh expense, interruptions to operation, calculation, risk of damage to the insulationLow expense as the tap-off units are hot pluggable
Space requirementsMore space required because of bending radiuses and the spacing required between parallel cablesCompact directional changes and fittings
Temperature responses and deratingLimits depend on the laying method and cable accumulation. The derating factor must be determined / calculatedDesign verified switchgear assembly, limits from manufacturer’s catalogue
Free from halogenPVC cables are not free from halogen. Halogen-free cables are very expensivePrincipally free from halogen
Fire loadFire load with PVC cable is up to 10 times greater, with PE cable up to 30 times greater than with busbarsVery low, see manufacturer’s catalogue
Design verified switchgear assemblyThe operational safety depends on the versionTested system, non-interchangeable assembly

Comparison of busbar and cables // Temperature esponse derating
Comparison of busbar and cables // Temperature response derating

Few more on why busbar trunking systems //

Easier when it comes to planning

Easy to plan, quick to install and flexible to use. Busbar trunking systems bring energy economically into any building. The power distribution system can be precisely planned from the total load rating and the type and number of loads.

Clarity is assured by the line-shaped network topology with regularly arranged load tap-offs. Using standardized sizes, all applications can be implemented quickly and in minimum space.

Quicker when it comes to installing

Benefits during installation. Two-man assembly of busbar trunking systems saves time and money compared to the costly cable installation method. Installation errors are practically ruled out by the safe and user-guided connection technology.

No special tools are required.

SIVACON 8PS LI busbar trunking systems (VIDEO)

Canalis Range (VIDEO)

Reference // Switchgear and Substations by SIEMENS

About Author //


Edvard Csanyi

Edvard - Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV high power busbar trunking (<6300A) in power substations, buildings and industry fascilities. Designing of LV/MV switchgears.Professional in AutoCAD programming and web-design.Present on


  1. Rudy Wodrich
    May 19, 2016

    Good information. If any interest in custom IR window solutions for use on busbar joints and tap boxes, please contact me at We have developed solutions for several OEM’s already to allow IR inspection – especially well accepted in critical power applications like Data Centers and Hospitals. Also, we do low cost wireless temperature monitoring called Delta T that can be easily retrofitted to existing busbar systems or designed into new OEM busbar offers.

  2. Luca RIGAZZI
    Feb 03, 2016

    Dear Sir, the photo “Busbar trunking power transmission” is our photo made in Italy in a government office building. Pls correct it.

    • Edvard
      Feb 03, 2016

      Image caption corrected. Thank you for notice!

  3. Ryan Mefiardhi
    Feb 01, 2016

    We have very bad experiences using bus duct in our plant, whether it is non segregation or sandwich type. The problem was condensation or water ingress lead to short circuit. The trunking bus connecting outdoor transformer to switchgear inside the substation. Even though the IP rating is IP55, equipped with space heater and with additional enclosure believe the problem because our harsh environment (high humidity and ambient temperature, located in coastal tropical country). We are thinking to replace the trunking system with one that more reliable or using the cable..Any thoughts?

      Feb 03, 2016

      Dear Ryan, we are Graziadio and we produce since 1959 busbars in Italy. For this kind of problem we have the Isolsbarra system with IP66 or Ip68 and with zero problem of condensation as every single phase is insulated.
      We have big experience in this kind of projects with no problems.
      I am ready to help you to find a proper solution as the busbars are sure the best choice instead of cables.

      • Ahmed Y.
        Jul 03, 2016

        I have Manufacturing facility in Qatar under construction, it has 2 transformers each 1600 kv, my plan was only to use cables BUT now I am thinking of bus bar for advantages of relocating the machines and might cheaper, i need someone to work witb me hand by hand to implement this solution, we have very harsh environent here very high humidity very very hot in summer. Regard. Ahmed

  4. Vilas Pathak
    Jan 30, 2016

    Good Information on Bus bar System. Bus bar is a Cheaper Solution of Power Transmission when compared with Cables. I have worked in Siemens & understood on Panels & Bus bar Trunking, then got a chance to work with Power Bar Gulf which is the Leading LV/MV Bus bar Trunking Manufacturer in the Region of Gulf, to work in Bus bat Trunking Manufacturing & gained a Good Knowledge.

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