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MV switching applications

When it comes to breaking the magnetizing current in the case of no-load transformers, one must first bear in mind that there are no type tests for this operation, first because it is less severe than others and second because it would be difficult to reproduce in a model.

The basics of MV switching equipment for protecting electrical installations
The basics of MV switching equipment for protecting electrical installations (on photo: Commissioning of ABB Unigear ZS1 medium voltage switchgear; full credit: Jiří Klimeš via Linkedin)

This task is not particularly challenging for oil-immersed transformers. The current amplitude is negligible. It can be less than 1 A in modern, low loss transformers.

Both SF6 and vacuum circuit breakers can be easily used for these types of transformers.

In dry transformers, the main problem when the vacuum current is opened concerns over-voltages due to the chopping current and multiple reignitions. From this standpoint, SF6 circuit breakers function in a better way compared to vacuum circuit breakers.

Whatever the case, overvoltages depend on the length of the cables that connect the circuit breaker to the transformer, so the longer the cable, the less over-voltage there will be.

3.5 p.u. is the maximum value the overvoltage can reach, so careful assessments must be made when these transformers are used and devices able to limit the over-voltages must be installed when necessary.

Transformer protection system configurations
Transformer protection system configurations (click to expand)

Protection relays for transformers Power transformer switching is one of the typical and most frequent applications for medium voltage circuit breakers. Circuit breakers are normally required to perform a very limited number of operations, only a few each year in many cases.

However, there can be exceptions, such as pumping stations and arc furnaces where a high number of switching operations is required.

If a short circuit occurs on the load side of the transformer, the fault is normally eliminated by low voltage circuit breakers. This is especially true for transformers that supply several users and correct coordination of the protections guarantees selectivity, thus maximum continuity of service.

However, the medium voltage circuit breaker may also be required to operate following a fault in the actual transformer or medium voltage riser and for putting back into service after an opening due to a fault or maintenance.

The protections required on a power transformer and that can cause the circuit breaker to open are:

  • relay 49 thermal overload protection;
  • relay 51 inverse time overcurrent protection;
  • relays 51 or 50 overcurrent protection for shortcircuit on secondary side;
  • relay 50 overcurrent protection for short-circuit on primary side;
  • relay 87T residual-current protection of transformer;
  • relay 51G-MV overcurrent protection for earth fault on primary side;
  • relay 51G-LV overcurrent protection for earth fault on secondary side;
  • relay 26 temperature-rise protection;
  • relay 63 over-pressure protection (only for oil-cooled/insulated transformers).

A few transformer protection system configurations are illustrated in figure above.

Capacitor switching and protection apparatus

As mentioned previously, switching capacitor banks is a delicate operation both on opening. Standard IEC 62271-100 establishes preferential values for switching capacitive currents.

The preferential value for current interruption in single or back-to-back banks is 400 A for all voltage values.

Capacitor switching
Capacitor switching

Regarding inrush current, the Standard governing circuit breakers does not provide values for single capacitor banks since this condition is not considered critical. On the other hand, 20 kA peak value and 4250 Hz frequency are given as preferential values for back-to-back capacitor banks.

IEC 62271-106, the product Standard for contactors requires manufacturers to provide the breaking currents and withstand current relating to the inrush current for back-to-back capacitors.

When it comes to interrupting capacitive loads and similarly to circuit breakers, there are two classes for contactors regarding their behavior in relation to restrikes:

  • Class C1: low probability of restrike, demonstrated by type tests
  • Class C2: very low probability of restrike, here again demonstrated by type tests
Title:The basics of MV switching equipment for protecting electrical installations – ABB
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The basics of MV switching equipment for protecting electrical installations
The basics of MV switching equipment for protecting electrical installations

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  1. Sbusiso Nhlabathi
    Jan 13, 2023

    I am sbusiso Nhlabathi a qualified electrical technicia who served at ABB for 3years currently at EBA services for 1 year 7months I want a job change to advance my career.

  2. Ideh Jude
    Aug 20, 2020

    Very informative and detailed. Please keep it coming

  3. Piet Pompies
    Oct 29, 2018

    “In dry transformers, the main problem when the vacuum current is opened concerns over-voltages due to the chopping current and multiple reignitions”

    – This statement makes absolutely no sense , it implies that there is a difference in opening a circuit breaker for a Dry-type transformer compared to other types of transformers which is not the case.

    – This statement also implies one must use SF6 insulated switchgear for dry-type transformers, which has no technical justification as there is no differnece in the over voltage spikes between dry-type or oil transformers

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