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Home / Technical Articles / Remote control systems and communication devices in secondary substations


This technical article deals with the devices that makes possible the interface with the primary process (e.g. cables and switchgear) in a secondary substations from a central point, like central control databases/systems that facilitate all kind of stakeholders with data.

Remote control systems and communication devices in secondary substations
Remote control systems and communication devices in secondary substations (on photo: SEL-2240 Axion - Modular Real-Time Automation Controller with features: Dynamic disturbance and fault recording, PLC, remote terminal unit (RTU), web-based HMI, communications integration etc.)

To enable this functionality, there has to be a chain of devices starting with the sensor in or on the primary infrastructure and ending on the screen of a stakeholder.

This article will use a top down approach with a brief description of SCADA/DMS systems because they are currently the most common central systems. Then, an overview of the most common data communication technologies is presented.

Finally, the heart of this system is described: the Remote Terminal Unit (RTU).

RTU is the intermediary between the primary process and the central system to connect all the data and make logical operations with the data.

Remote control systems and devices
Figure 1 – Remote control systems and devices


  1. SCADA and DMS
  2. Communication to Secondary Substations
  3. Remote Terminal Unit (RTU)
  4. Measuring, Monitoring and Control
  5. UPS
  6. Main applications

1. SCADA and DMS

Traditionally, if secondary substations are equipped with any form of automation, they send data to a Supervisory Control and Data Acquisition (SCADA) system. This SCADA system makes it possible for controllers to watch over the grid 24/7.

A SCADA system uses a Real Time Database for real time operation. Of course, relevant data are shared with off line databases, allowing back office analysis.

SCADA systems typically manage elements called “points”. A point represents a single input or output value, which is monitored or controlled by the system. Points can be either “hard” or “soft”. A hard point represents an input or output, while a soft point results from logic and math operations applied to other points.

The system monitors certain conditions, so as to determine if an alarm event has occurred (alarm handling functions) and, possibly, to perform consequently proper actions (e.g., activation of automatic procedures).

SCADA system’s databases and software programs offer a human machine interface (HMI) to provide schematics, trending, diagnostic data and so on.

Distribution feeder coming out of the Secondary Substation.
Figure 2 – Distribution feeder coming out of the Secondary Substation. Various distribution automation controllers (IEDs) in the feeder, such as the recloser controller, voltage regular controller, and capacitor bank controller, are positioned along the distribution feeder.

Where many SCADA systems are quite straightforward, Distribution Management Systems (DMS) can provide the controllers (and other stakeholders) real-time and offline calculations such as state estimation, power flow, optimal switching etc.

A DMS system is fed by SCADA and corporate archives with dynamic data such as status of switches/breakers, measurement etc. and more, “static data” such as network size, load and generation profiles, characteristic of conductors etc.

The different SCADA and DMS solutions adopted have direct impact on:

  • Naming convention
  • Network representation (diagrams, schemes, …)
  • Devices configuration (directly by the SCADA and/or by means of concentrators and/or converters/data gateways)
  • Network management
  • Network operation, both in case of manual and remote controlled operations
  • Update of the connection state of the network
  • Automation functionalities, both at grid and substation level.

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2. Communication to Secondary Substations

External communication is intended as the link between the substation and other systems. This can be communication between substations to a SCADA/DMS system or to a remote management tool.

Different types of data communication technologies will be described:

  1. xDSL
  2. FO (Fiber Optic) Glass fiber
  3. PowerLine Carrier or Broadband over PowerLine
  4. Dial-up
  5. WiMax

2.1 xDSL

Digital subscriber line (DSL) has a relative high-speed technology based on two-wire twisted pair lines like existing telephone cables.

Distribution system operators can use this technology from third party suppliers or can use the technology on their own old existing networks. This can be an interesting solution for areas with no wireless communication or when there is an existing network available.

2.2 FO (Fiber Optic) Glass fiber

Glass fiber is based on optical signals. Therefore, it’s ideal for high speed and long distance and with lowest latency of all communication systems.

This way of communication is not so common for secondary substations because it’s quite costly to install them, if not done while installing power cables.

Elements of the intelligent secondary substation
Figure 3 – Elements of the intelligent secondary substation


PowerLine Carrier (PLC) or Broadband over PowerLine (BPL) uses the energy grid for communication.

Usually, the data from the secondary substation are communicated over the MV network to a primary substation from where they are communicated through a different technology.

Powerline communication in MV network
Figure 4 – Powerline communication in MV network

2.4 Dial-up

Older serial connections use dial-up modems. These can be wired or wireless. In most wireless cases, the dial-up connection is triggered by events. Dial-up connections should be included in security checks.

2.5 WiMax

In rural areas, WiMax is an alternative to make wireless communication reliable and independent from public communication networks. Speed and latency are similar to Fiber Optic communication.

Applications using WiMax are up-to-date mainly on overhead lines including tower substations.

WiMAX accessibility in rural areas
Figure 5 – WiMAX accessibility in rural areas


For countries with a good mobile network, this is often used for the automation of secondary substations. The advantage is that it’s affordable and widely available. The disadvantage is that it’s harder to get secured and the availability depends on the traffic of other users of the network.

It’s necessary to ensure that the base stations of the public network are using backup power supply to be available during blackouts. The mobile networks in Europe support now the 4G technology also known as Long Term Evolution (LTE) and 5G is on the way.

Earlier generations are the 3G UMTS technology and the 2G GPRS technology.

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3. RTU

The expectations and tasks to be performed by RTU have increased over the years as result of Smart Grid requirements. Traditionally, it secures collection of analog and digital inputs, provision of commands and, on top of that, communication through standard protocol to the SCADA system.

Besides these traditional tasks, it may also perform other important tasks, e.g., communication with IEDs (Intelligent Electronic Device), integration of automation functionalities or just communication gateway securing data processing of independent metering and control units.

The usual RTU has modular architecture with several cards securing specific functionalities in order to be scalable.

In general, we can see modular or integrated RTUs depending on customers’ requirements in terms of functionalities and needs and also with in-build or external communication.

Figure 6 – SCADA RTU panel (photo credit:

The main tasks of the Remote Terminal Unit (RTU) are:

  1. Facilitating efficient and reliable communication between secondary substation and control center
  2. Collecting and processing information from the secondary substation and communicating the information to SCADA
  3. Enabling the monitoring and controlling of the secondary substation

The Remote Terminal Unit shall be placed either indoor, inside the secondary substations, or outdoor, depending on the type of the secondary substation itself. Therefore, these operational conditions and the installation features shall be taken into account, for example, the IP protection shall be increased for outdoor installations.

The basic specifications for the RTU system with the limit values for climatic performance are determined by the IEC 61850-3 “G” standard (Ed. 2.0):

Network topology and block diagram of a RTU
Figure 7 – Network topology and block diagram of a RTU

3.1 Main RTU Functions

Some important functions are briefly presented in the following Table 1 below.

Table 1 – Main RTU functions

Function Basic Function Special Function
Hardware Hardware watchdog timer Hardware clock (RTC) Operation without ventilator
Time setting Recife Timestamp with Protocol IEC 60870-5-101(4); SNTP or DCF77 (GPS) Antenna Send Timestamp on Substation with Protocol IEC60870-5-101(3);(4) or SNTP
Firewall Switch On / Off every Ethernet an USB Communication Port with the integral Firewall on Board off the CPU
Security Encryption Telegram with different algorithm via Tunneling or Transport mode between RTU and Control Center or RTU and Substation Authentication with Pre shared Key or Route Certificate
DHCP Client or Server The IP address of the device can be assigned by an external DHCP server, or stored as a fixed setting in the form of static IP address. Optional, with the DHCP server on Board of the RTU you can dispense with the parameter assignment of the network addresses of the DHCP client. Thus, the clients don’t require a fixed allocation of the IP address.
Patch- and UpdateManagement Local Update Firmware CPU and Parameter RTU from the Central Station Remote automatic Update Firmware CPU and Parameter RTU from the Central Station
Data Logging Archive Data (System information an Process data) local on the CPU on SD-Card or internal Flash-Card Archive Information for IT Security logging Information
Documentation on Board of the RTU On Board of the CPU (internal Flash Card) is a User manual that describes the functionality, installation and commissioning of the processing unit for a local network substation. Additionally, the diagnosis functions and service functions are described.
Communication between RTU and central processing unit for Grid network systems The availability and performance of the System (communication services for RTU and Central Unit) are 99.95% for commands and 97% for remaining less priority communication. The communication for send a command and answer from the RTU to the Central Processing Unit are max. 3 sec.

3.2 Flexible I/O card and communication interface

In order to meet the needs of today’s energy supplier, a Remote Terminal Unit is required with a modular system platform. This system platform should have an open scalable architecture that is easy to adapt to future requirements without any hardware upgrade.

The RTU should have at least the following physically separate communication interfaces:

  • 2 Ethernet Ports RJ45 (Full or half Duplex Communication Ports)
  • 2 COM Ports RS232 and / or RS485 (RS422)
In addition to the described communication interfaces, the RTU has more interfaces for the direct detection of signals like single and double points, counter and transformer tap position, measured values or the outputs of commands and set points.

This also includes modules for the direct measurement of current and voltage in the medium and low voltage.

The SEL-2240 Axion is a fully integrated, modular input/output (I/O) and control solution ideally suited for utility and industrial applications.
FIgure 8 – The SEL-2240 Axion is a fully integrated, modular input/output (I/O) and control solution ideally suited for utility and industrial applications.

3.3 Binary or analogue input or output

The requirements of the binary and analog input or output cards are:

Card Voltage Signal Attribute
Binary Input 24-220V DC single- double; point indication; counter and Tap Change information Timestamp, Qualifier
Binary Command Relay Single- double Command or Signal Output Timestamp, Qualifier
Analog Input mA; PT100 Bipolar or unipolar Measurement (scaled, normalized, float) Timestamp, Qualifier
Analog Output mA, V Bipolar or unipolar Measurement (scaled, normalized, float) Timestamp, Qualifier
Direct Measurement 0… 100V√3
1/5A or 300V
UL1; UL2; UL3, IL1; IL2;IL3;
UL12; UL23:UL13; IL1; IL2;IL3;
P;Q;S and F, Cosφ…
Timestamp, Qualifier

3.4 Internal communication

The state of the art of the infrastructure into the substation is a communication per Fieldbus RS485 via Modbus or IEC 60870-5-103.

In the future, we might see the internal communication LAN inside the secondary substation via Ethernet (TCP IP, UDP protocols IEC61850). A  communication switch is then needed to enable LAN inside secondary substation.

Another possibility might be external router used not only for RTU communication, but also for other devices.

3.5 External communication

The state of the art of the infrastructure from substations to superior systems is a communication per Ethernet or RS232 interfaces using IEC 60870-5-101, IEC 60870-5-104.

In the future, we might see the communication with IEC 61850 more often using it as a communication to control centre and between the secondary substations as a very quick way to share grid status.

3.6 Serial (RS-232, RS-485), Modbus, IEC 101-103

The requirements of the serial communication ports are presented in Table 2.

Table 2 – Requirements of the serial communication ports

Protocol Port Baud-Rate Function
IEC60870-5-101 RS232 50… 38k4 Bit/s unbalanced / balanced
IEC60870-5-103 RS485 9k6 or 19k2 Bit/s unbalanced
Modbus RTU RS485 50… 38k2 Bit/s unbalanced

3.7 Ethernet (network equipment), IEC 104, IEC 61850

The requirements of the Ethernet communication ports are presented in Table 3 below.

Table 3 – Requirements of the Ethernet communication ports

Protocol Function Port Virtual Connection
IEC60870-5-104 Client
RJ45 or Fiber full or half Duplex Communication with 10/100 Mbyte/s 1…N
Modbus TCP Client
RJ45 full or half Duplex Communication with 10/100 Mbyte/s 1…N
Time Setting SNTP Client
RJ45 or Fiber full or half Duplex Communication with 10/100 Mbyte/s 1…4
HTTPS Client USB or RJ45 for Service and Engineering from Local or Remote 1…N

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4. Measuring, Monitoring and Control

The essential function of the RTU is used for the monitoring the Distribution Grid –  Grid monitoring: Short-circuit and earth fault detection and monitoring of switch status and device condition (e.g., loss of SF6 pressure).

Voltage regulation and flow control in the distribution network
Figure 9 – Voltage regulation and flow control in the distribution network

4.1 PLC (logic function)

RTU is the first level of the transformation of a substation into a smart secondary substation. For higher-level automation, signals can be processed inside, using a Programmable Logic Function, which is typically named after former additional processor needs PLC (programmable logical controller).

Algorithms written with the PLC function can be part of automated switching solution or Volt/VAR control applications and make operation therefore independent of superior systems.

Connection and disconnection of network equipment by remote control
Figure 10 – Connection and disconnection of network equipment by remote control

Automated switching for Fault Isolation and Service Restoration:

  1. Derive necessary action to isolate faulty section
  2. Execute close command on normal open point to restore power
  3. Reconfigure to normal after fault clearance

Voltage stability:

  1. Voltage regulator in the distribution substation or in-phase regulator in the field
  2. Active and reactive power control for decentralized generating plants and loads
  3. Wide-area control for transformer and in-phase regulator

Load and Flow Control:

  1. Load flow control based on the overall grid state

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5. UPS

All mentioned active devices in this article work on Direct Current (DC) typically 24V, but other voltages are also possible.

In order to keep the communication with the substation and protection in the substation active during outages, there is a need for an uninterruptable power supply (UPS) that keeps the devices active during a period of several hours.

UPS supplying substation devices
Figure 11 – UPS supplying substation devices

5.1 AC/DC converter

The main task of AC/DC converters is to secure sufficient and reliable power supply to RTUs and other devices installed in secondary substations.

The power supply concept might be based either on separate modules (usually installed together with modular RTU) or with integrated ones (compact RTU).

The power output should reflect expected consumptions of all devices; in certain applications, the redundant configuration might be needed.

DC UPS in parallel redundant configuration
FIgure 12 – DC UPS in parallel redundant configuration

Below mentioned list represents the usual set of functionalities to be considered by the project designer:

  1. Requested current and voltage output
  2. Possible UPS integration (extra connection)
  3. Power supply and battery management
  4. Communication capabilities (protocol and interface)
  5. Protection (overvoltage, overcurrent)
  6. Operation conditions (temperature, humidity, …)
  7. Temperature management – heating/cooling

5.2 Battery, Lead-acid, Powercap

The conventional battery system requirements are:

  1. Capacity fulfilling requested needs (e.g., 4/8 hours of supply of operation including 10 switching operations at reference conditions)
  2. Size
  3. Operation conditions (low temperature is crucial)
  4. Maintenance requirements (e.g., maintenance free, ease of replacement)
  5. Type of battery – Pb, Li-IOn, LiPo (regular backup) or super capacitor covering rather shorter outages but with lower price and faster charging / discharging
  6. Expected lifetime and its degradation (e.g., 10 years of capacity not lower than 80%)
SCADA/RTU panel with Schneider Electric ScadaPack RTU, modem, APC UPS; source: Tri-Star Inc.
Figure 13 – SCADA/RTU panel with Schneider Electric ScadaPack RTU, modem, APC UPS; source: Tri-Star Inc.

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6. Main applications

6.1 Network operation: remote control and supervision

  1. Asset supervision
  2. Remote controls of the MV switchgears (circuit-breakers, disconnectors)
  3. Measurements
  4. Monitoring and presenting the information on the state of the switches (breakers, disconnectors)
  5. Alarm processing, display and dispatching to control center
  6. Earth fault and short circuit indications (indications must work both in isolated and compensated network and also in intermittent fault conditions)

6.2 Asset management

  1. Measurements: current, voltage, temperature, e.g., transformer
  2. Based on the need of the utility current and voltage measurements on LV, MV or both LV and MV
  3. Security: SF6 pressure alarm, temperature alarms, door alarm, fire alarm …

6.3 Power quality

Power quality measurements according to EN 50160 standard are:

  1. Variation of the voltage level (10 min averages min, max and average + ranged limits been exceeded)
  2. Variation of the current level (10 min averages max and average + ranged limits been exceeded)
  3. Active and reactive power (hourly values)
  4. Phase voltage and current distortion level THD

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  1. Working Group on Smart Secondary Substations – Technology Development and Distribution System Benefits – CIRED (Luca Giansante, Domenico Lamanna, Gianni Andreella, Roberto Calone, Jon Bjarte Carlsen, Yves Chollot, Giovanni Dominici, Wolfgang Friedrich, Iñaki Garabieta, Jarkko Holmlund, Pierluigi Invernizzi, Eduardo Jaureguibeitia, Domenico Lamanna, Jose Antonio Lozano, Flavio Mauri, Juan Carlos Pérez Quesada, Enrico Ragaini, Juan Antonio Sánchez Ruiz, Bernd Schuepferling and Osmo Siirto.
  2. Uninterruptible Power Supply in Distribution Substations’s Auxiliary Circuits by Hardi Hõimoja at Tallinn University of Technology

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Edvard Csanyi

Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations, commercial buildings and industry facilities. Professional in AutoCAD programming.


  1. Buzwani
    Apr 09, 2019

    Are you offering certificate after studying

  2. Kenneth rubia
    Mar 25, 2019

    Good points

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