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# The choice of system voltage according to ANSI standard C84.1

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## Power system design

The selection of system voltages is crucial to successful power system design. Reference lists the standard voltages for the United States and their ranges. The nominal voltages are given in Table 1 below.

As can be seen, ANSI C84.1-1989 divides system voltages into “voltage classes”.

Voltages 600 V and below are referred to as “low voltage,” voltages from 600 V-69 kV are referred to as “medium voltage”, voltages from 69 kV-230 kV are referred to as “high voltage” and voltages 230 kV-1,100 kV are referred to as “extra high voltage”, with 1,100 kV also referred to as “ultra high voltage”.

The choice of service voltage is limited to those voltages which the serving utility provides. In most cases only one choice of electrical utility is available, and thus only one choice of service voltage. As the power requirements increase, so too does the likelihood that the utility will require a higher service voltage for a given installation.

Table 1 – Standard nominal three-phase system voltages per ANSI C84.1-1989

 Voltage Class Three-wire Four-wire Low Voltage 208 Y/120 240 240/120 480 480 Y/277 600 Medium Voltage 2,400 4,160 4,160 Y/2400 4,800 6,900 8,320 Y/4800 12,000 Y/6,930 12,470 Y/7,200 13,200 Y/7,620 13,800 13,800 Y/7,970 20,780 Y/12,000 22,860 Y/13,200 23,000 24,940 Y/14,400 34,500 34,500 Y/19,920 46,000 69,000 High Voltage 115,000 138,000 161,000 230,000 Extra-High Voltage 345,000 500,000 765,000 Ultra-High Voltage 1,100,000

In some cases a choice may be given by the utility as to the service voltage desired, in which case an analysis of the various options would be required to arrive at the correct choice.

In general, the higher the service voltage the more expensive the equipment required to accommodate it will be.

Maintenance and installation costs also increase with increasing service voltage. However, equipment such as large motors may require a service voltage of 4160 V or higher, and, further, service reliability tends to increase at higher service voltages.

Another factor to consider regarding service voltage is the voltage regulation of the utility system. Voltages defined by the utility as “distribution” should, in most cases, have adequate voltage regulation for the loads served.

Voltages defined as “subtransmission” or “transmission”, however, often require the use of voltage regulators or load-tap changing transformers at the service equipment to give adequate voltage regulation. This situation typically only occurs for service voltages above 34.5 kV, however it can occur on voltages between 20 kV and 34.5 kV. When in doubt the serving utility should be consulted.

The utilization voltage is determined by the requirements of the served loads.

For most industrial and commercial facilities this will be 480 Y/277 V, although 208 Y/120 V is also required for convenience receptacles and small machinery. Large motors may require 4160 V or higher. Distribution within a facility may be 480 Y/277 V or, for large distribution systems, medium voltage distribution may be required.

Medium voltage distribution implies a medium voltage (or higher) service voltage, and will result in higher costs of equipment, installation, and maintenance than low voltage distribution. However, this must be considered along with the fact that medium voltage distribution will generally result in smaller conductor sizes and will make control of voltage drop easier.

Principal transformer connections to supply the system voltages of Table 1 above.

The above diagrams show connections of transformer secondary windings to supply the nominal system voltages of table 1. Systems of more than 600 volts are normally three-phase and supplied by connections (3), (5) ungrounded, or (7).

Systems of 120-600 volts may be either single-phase or three phase, and all of the connections shown are used to some extent for some systems in this voltage range.

Three-phase, three-wire systems may be:

but are not intended to supply loads connected phase to-neutral (as the four-wire systems are).

In connections (5) and (6) the ground may be connected to the midpoint of one winding as shown (if available), to one phase conductor (“corner” grounded), or omitted entirely (ungrounded).

Single-phase services and single-phase loads may be supplied from single-phase systems or from three-phase systems. They are connected phase-to-phase when supplied from three-phase, three-wire systems and either phase-to-phase or phase-to-neutral from three-phase, four-wire systems.

###### References:
• System Voltage Considerations – Bill Brown, P.E., Square D Engineering Services
• ANSI C84.1-2006 – American National Standard for Electric Power Systems and Equipment; Voltage Ratings (60 Hertz)

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### Edvard Csanyi

Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations, commercial buildings and industry facilities. Professional in AutoCAD programming.

1. Seth Obeng Tawiah
Nov 03, 2022

Please clarify the highest voltage for equipment for 34.5kV and the parameters for calculating the highest voltage for equipment.
Regards.

2. veera venkata
Oct 15, 2016

Voltage levels why 220,440,660, 3.3 kv,11kv

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