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Transformer Operational Concerns

Even with the best engineering practices, abnormal situations can arise that may produce damage to power transformer and other equipment and compromise the continuity of the delivery of quality power from the utility.

3 Common Transformer Phenomena That Should Worry Substation Engineers
3 Common Transformer Phenomena That Should Worry Substation Engineers (on photo: power transformer 200 MVA 231/121/10.5 kV in Romania; credit: ELECTROPUTERE)

So, let’s say a word about three transformer phenomena that every substation engineer should be aware:

  1. Ferroresonance
  2. Tank Heating
  3. Polarity and Angular Displacement
    1. Single-Phase Polarity
    2. Three-Phase Angular Displacement

1. Ferroresonance

Ferroresonance is an overvoltage phenomenon that occurs when charging current for a long underground cable or other capacitive reactance saturates the core of a transformer.

Such a resonance can result in voltages as high as five times the rated system voltage, damaging lightning arresters and other equipment and possibly even the transformer itself.

When ferroresonance is occurring, the transformer is likely to produce loud squeals and groans, and the noise has been likened to the sound of steel roofing being dragged across a concrete surface.

A typical ferroresonance situation is shown in Figure 1 and consists of long underground cables feeding a transformer with a delta-connected primary.

Typical ferroresonance situation
Figure 1 – Typical ferroresonance situation

The transformer is unloaded or very lightly loaded and switching or fusing for the circuit operates one phase at a time.

Ferroresonance can occur when energizing the transformer as the first switch is closed, or it can occur if one or more distant fuses open and the load is very light.

Ferroresonance is more likely to occur on systems with higher primary voltage and has been observed even when there is no cable present. All of the contributing factors – delta or wye connection, cable length, voltage, load, single-phase switching – must be considered together.

Attempts to set precise limits for prevention of the phenomenon have been frustrating.

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2. Tank Heating

Another phenomenon that can occur to three-phase transformers because of the common core structure between phases is tank heating.

Wye–wye-connected transformers that are built on four-legged or five-legged cores are likely to saturate the return legs when zero-sequence voltage exceeds about 33% of the normal line-to-neutral voltage.

This can happen, for example, if two phases of an overhead line wrap together and are energized by a single electrical phase. When the return legs are saturated, magnetic flux is then forced out of the core and finds a return path through the tank walls.

Eddy currents produced by magnetic flux in the ferromagnetic tank steel will produce tremendous localized heating, occasionally burning the tank paint and boiling the oil inside.

For most utilities, the probability of this happening is so low that it is not economically feasible to take steps to prevent it, other than keeping trees trimmed. A few, with a higher level of concern, purchase only triplex transformers, having three separate core–coil assemblies in one tank.


Evaluation of tank temperatures on power transformer

On a 280 MVA three phase transformer unit measurement of tank temperatures were made during heat run test. Phase current on the LV side was 5,2 kA. Transformer tank during heat run test is shown in Figure 2 below.

Transformer tank
Figure 2 – Transformer tank

Both winding and LV leads as well as all material properties in calculations were modeled. Including leads in a transformer model makes the model very demanding as the number of elements increase and computational time increases drastically.

Tank was modeled without additional details what made calculation results not fully accurate but comparable to a real transformer.

In Figure 3 measured temperatures by IR camera in the test bay are shown and compared to calculation. Temperature distribution fits very well with the measurements.

Hotspots on tank were located correctly. Calculated hotspot value was 102 °C while measured 103 °C.

Comparison of temperature measurements and calculation (in °C) on three phase transformer tank
Figure 3 – Comparison of temperature measurements and calculation (in °C) on three phase transformer tank

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3. Polarity and Angular Displacement

The phase relationship of single-phase transformer voltages is described as ‘‘polarity.’’ The term for voltage phasing on three-phase transformers is ‘‘angular displacement.’’


3.1 Single-Phase Polarity

The polarity of a transformer can either be additive or subtractive. These terms describe the voltage that may appear on adjacent terminals if the remaining terminals are jumpered together.

The origin of the polarity concept is obscure, but apparently, early transformers having lower primary voltages and smaller kVA sizes were first built with additive polarity. When the range of kVAs and voltages was extended, a decision was made to switch to subtractive polarity so that voltages between adjacent bushings could never be higher than the primary voltage already present.

Thus, the transformers built to ANSI standards today are additive if the voltage is 8,660 or below and the kVA is 200 or less. Otherwise they are subtractive. This differentiation is strictly a U.S. phenomenon.

Distribution transformers built to Canadian standards are all additive, and those built to Mexican standards are all subtractive. Although the technical definition of polarity involves the relative position of primary and secondary bushings, the position of primary bushings is always the same according to standards.

Single-phase polarity
Figure 4 – Single-phase polarity

Therefore, when facing the secondary bushings of an additive transformer, the X1 bushing is located to the right (of X3), while for a subtractive transformer, X1 is farthest to the left. To complicate this definition, a single-phase pad-mounted transformer built to ANSI standard Type 2 will always have the X2 mid-tap bushing on the lowest right-hand side of the low-voltage slant pattern.

Polarity has nothing to do with the internal construction of the transformer windings but only with the routing of leads to the bushings.

Polarity only becomes important when transformers are being paralleled or banked. Single-phase polarity is illustrated in Figure 4.

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3.2 Three-Phase Angular Displacement

The phase relation of voltage between H1 and X1 bushings on a three-phase distribution transformer is referred to as angular displacement. ANSI standards require that wye–wye and delta–delta transformers have 0° displacement.

Three-phase angular displacement
Figure 5 – Three-phase angular displacement

Wye–delta and delta–wye transformers will have X1 lagging H1 by 30°. This difference in angular displacement means that care must be taken when three-phase transformers are paralleled to serve large loads.

Sometimes the phase difference is used to advantage, such as when supplying power to 12-pulse rectifiers or other specialized loads. European standards permit a wide variety of displacements, the most common being Dy11.

This IEC designation is interpreted as Delta primary–wye secondary, with X1 lagging H1 by 11 × 30° = 330°, or leading by 30°.

The angular displacement of Dy11 differs from the ANSI angular displacement by 60°. Three-phase angular displacement is illustrated in Figure 5 above.

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References //

  1. Electric Power Engineering Handbook by Leonard L. Grigsby (Purchase hardcover from Amazon)
  2. Prediction of local temperature rise in power transformer tank by FEM by Robert Sitara, Ivan Šulca and Žarko Janić (4th International Colloquium “Transformer Research and Asset Management”)

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About Author

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Edvard Csanyi

Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations, commercial buildings and industry fascilities. Professional in AutoCAD programming. Present on

3 Comments


  1. Allan
    Jun 19, 2018

    Thanks for EEP first of all.
    A kindly note for Figure 4, it should be V > Source for Additive Polarity.


  2. R.P.Thapliyal
    May 03, 2018

    Lot of Thanks for sharing your knowledge to us.


  3. JOSEPH SITHOLE
    May 02, 2018

    Thank you very much for sharing your knowledge.
    EEP is very resourceful for me.

    Best regards,
    Joseph

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