Many energy saving actions can encourage specifiers and engineers to look closely at the savings which can be made by specifying an energy efficient version of a particular component.
This technical article presents the case for taking the important step and looking at the overall benefit of specifying energy efficient options throughout the system, looking at the motor and cabling together, and if appropriate, the local power transformer.
As an example, consider a ventilation fan motor, working full time, at 100 metres from the distribution panel.
|Rating kW||% Load||Output Power kW||Duty hours/year|
Typical Motor parameters:
|Efficiency||Output Power||Input Power||Annual Consumption||Current per phase|
The input power is given by the following formula:
At a unit cost of £0.0443 per unit, the annual saving is £97.02, while the incremental cost of the energy-efficient motor would be about £95.
A conductor cross-section of 1.5 mm2 would be considered adequate – from a thermal rating point of view – to carry this current (< 10A). Such a cable would have a resistance of 25 milliohms per metre.
The power loss in the cable is:
pL = I2 × R
The reduction in power loss in the cable due to the use of an energy efficient motor is:
pD = (I12 – I22) × R
pD = (9.842 – 9.512) × 25 × 10-3 × 100
pD = 5.796 × 2.5 = 14.49 W
Energy saved per year = 127 kWh
For a 1.5 mm2 cable supplying an energy efficient motor the power loss is:
= 9.512 × 25 × 10-3 x 100 = 226.1 W per phase, or 678.3 W total for all three phases.
Using, say, 10 mm2 cable would reduce the total loss to 103.1 W, giving an annual saving of
575.2 × 8,760 = 5,037 kWh
At a unit price of £0.0443 per unit, the annual saving would be £223.14. Since the cost of installation will not be significantly higher than for the smaller cable, the only additional cost is the purchase cost of the cable.
This table shows the power saving achieved so far:
|For 6.525 kW output power||Standard motor||Energy efficient motor|
|1.5 mm2 cable [kW]||10 mm2 cable [kW]|
|Overall efficiency [%]||80||89|
The overall annual power saving is 7,227 kWh, or £320.16.
There are dozen of factors which should be considered when selecting local transformers (core losses, load losses, winding material, etc.). By careful selection of the motor and cabling we have already reduced the input power by 10%, and consequently the attributable transformer load loss by 21%.
Using the standard and low loss transformers from Table 1 and assuming that it is running at 80% load, the incremental loss associated with a 1 kW load for each transformer can be estimated at 24.4 W and 21.25 W respectively.
|Typical Industry user||Typical RES
|Loss capitalisation values per kilowatt||£3,000/£625||£3,988/£814||£3,750/£780|
|Standard loss alternative|
|No-load loss 0.735 kW||£2,205.00||£2,931.18||£2,756.25|
|Load loss 4.8 kW||£3,000.00||£3,907.20||£3,744.00|
|Low loss alternative|
|No-load loss 0.38 kW||£1,140.00||£1,515.44||£1,425.00|
|Load loss 4.08 kW||£2,550.00||£3,321.12||£3,182.40|
|Amorphous steel alternative|
|No-load loss 0.145 kW||£435.00||£578.26||£543.75|
|Load loss 4.77 kW||£2,981.25||£3,882.78||£3,720.60|
TDR – Test discount rate
REC – Regional Electricity Companies
For the incremental load of the motor, the additional losses are 195.2 W for the standard and 170 W for the low loss transformer, so that the low loss transformer saves a further 221 kWh per annum. The additional cost of selecting a low loss transformer is equivalent to £5.37 per kW of rating (based on a 315 kW unit), so that attributable to the motor load (remembering that the overall loading is 80%) is £53.60.
|Input power [kW]|
|For 6.525 kW output power||Standard motor
1.5 mm2 cable standard transformer (kW)
|Energy efficient motor
10 mm2 cable low loss transformer (kW)
|Input power to motor||7.500||7.250|
|Input power to cable||8.178||7.353|
|– plus incremental transformer loss||8.373||7.523|
|Annual consumption||73,347 kWh||65,901 kWh|
The overall saving is 7,446 kWh per year, equivalent to £329.85 per year (at £0.0443 per unit).
It must be remembered that the selection of more efficient downstream components, including cabling, reduces losses in other components upstream.
Reference // Electrical Energy Efficiency by Copper Development Association